Tuesday, 16 August 2011

Yamaha RD 350

YAMAHA RD 350


The RD350 was a motorcycle produced by Yamaha. It evolved from the piston port (pre-reed valve intake tract), front drum-braked, 5 speed Yamaha 350 cc "R5".
It featured a reliable aircooled, parallel twin, 6 speed (in some markets, such as the UK, the first model was sold in 5-speed form), reed valve equipped intake tract two-stroke engine. Available in either a dark green or brandy red with white and black side details with metal emblem "Yamaha" on the tank RD350 (1973), the RD350A (1974), simple purple tank with "Yamaha" decal on the tank, and the orange with white RD350B (1975). The B model (in the UK at least) also featured a silver and black colour scheme.
All models were equipped with "Autolube" automatic oil injection, relieving the user from the need to mix gasoline and two-stroke oil.[2]
Rim sizes were 18" WM2 (1.85") front and 18" WM3 (2.15"), both being of chromed, wire spoked steel construction. In the UK, rim sizes were 1.60 front and 1.85 rear.
Brakes were: single front disc brake and a rear drum brake, a combination described by Cycle Magazine as the best in its class.
The frame dimensions of the street 350 were very similar to the famous Yamaha TZ250 and TZ350 series factory road race bikes, differing mainly in weight and front fork rake - the RD being ~27 degrees and the TZ being ~25 degrees. The frames appeared similar, side by side, with the street frame adorned with many brackets for the street equipment. The weight difference was substantial though, with the street going RD frame weighing almost twice as much as the "TZ" roadrace race frame.

                                       
The stock bike made about 32 to 35 true rear-wheel HP at about 7500 rpm - very fast for the time. A contemporary of the RD was the Kawasaki H2 750cc Triple, said to make 72 to 75 true HP (tested by Cycle Magazine at 55 bhp).
The 350 evolved into the more refined and cleaner running RD400C in 1976, the "D" and "E" in 77-78 and the final model, the white 1979 RD400F.

The RD Name

XS = 4 stroke tourer
XV = 4 stroke V
DT = 2 stroke trail
RD = 2 stroke road
yamaha rd350

The RD350B in India

The RD350B was assembled in India between 1983-1990 by Escorts group under the brand name Rajdoot 350. It did not repeat the worldwide success of the RD350B in the Indian market. Its lackluster sales figures can be attributed to high purchase price and poor fuel efficiency. However, it established Yamaha as a performance bike manufacturer in India. There were two models for the Rajdoot 350 - High Torque and Low Torque. Compared to the Yamaha RD350B that made 39 crankshaft bhp, the Indian-made HIGH TORQUE made 30.5 bhp (22.7 kW) and the later LOW TORQUE made only 27 bhp (20 kW), all in quest of better fuel economy. By the time the production ended in 1990, the bike was completely indigenized with very little Japanese part content. More detailed informations and articles about RD350 can be found here:
Owners clubs and organized rides are existent in almost all major cities. A lot of the bikes got scrapped or became non-runners due to lack of spares in the early 1990s. However, specialist dealers are supplying all major spares that are locally made or imported from USA and Singapore. Also, Yamaha India has promised to supply all spare parts for the RD350 henceforth.

                                                 

INTRODUCTION:
The RD350 was a motorcycle produced by Yamaha. It evolved from the piston port (pre-reed valve intake tract), front drum-braked, 5 speed Yamaha 350 cc "R5".[1]
It featured a reliable aircooled, parallel twin, 6 speed (in some markets, such as the UK, the first model was sold in 5-speed form), reed valve equipped intake tract two-stroke engine. Available in either a dark green or brandy red with white and black side details with metal emblem "Yamaha" on the tank RD350 (1973), the RD350A (1974), simple purple tank with "Yamaha" decal on the tank, and the orange with white RD350B (1975). The B model (in the UK at least) also featured a silver and black colour scheme.
All models were equipped with "Autolube" automatic oil injection, relieving the user from the need to mix gasoline and two-stroke oil.[2]
Rim sizes were 18" WM2 (1.85") front and 18" WM3 (2.15"), both being of chromed, wire spoked steel construction. In the UK, rim sizes were 1.60 front and 1.85 rear.
Brakes were: single front disc brake and a rear drum brake, a combination described by Cycle Magazine as the best in its class.
The frame dimensions of the street 350 were very similar to the famous Yamaha TZ250 and TZ350 series factory road race bikes, differing mainly in weight and front fork rake - the RD being ~27 degrees and the TZ being ~25 degrees. The frames appeared similar, side by side, with the street frame adorned with many brackets for the street equipment. The weight difference was substantial though, with the street going RD frame weighing almost twice as much as the "TZ" roadrace race frame.
The stock bike made about 32 to 35 true rear-wheel HP at about 7500 rpm - very fast for the time. A contemporary of the RD was the Kawasaki H2 750cc Triple, said to make 72 to 75 true HP (tested by Cycle Magazine at 55 bhp).
The 350 evolved into the more refined and cleaner running RD400C in 1976, the "D" and "E" in 77-78 and the final model, the white 1979 RD400F.


Indian Rd350 History:
The RD350B was assembled in India between 1983-1990 by Escorts group under the brand name Rajdoot 350. It did not repeat the worldwide success of the RD350B in the Indian market. Its lackluster sales figures can be attributed to high purchase price and poor fuel consumption. However, it established Yamaha as a performance bike manufacturer in India. There were two models for the Rajdoot 350 - High Torque and Low Torque. Compared to the Yamaha RD350B that made 39 crankshaft bhp, the Indian-made HIGH TORQUE made 30.5 bhp (22.7 kW) and the later LOW TORQUE made only 27 bhp (20 kW), all in quest of better fuel economy. By the time the production ended in 1990, the bike was completely indigenized with very little Japanese part content.h
                                                    
                                              

Riding with a pillion

Riding with a pillion

How To... keep your pillion happy.
First and foremost:
How many times have you come across a pillion wearing just a basic helmet and casual clothing, while the rider is geared in a proper top-of-the line helmet and leather gear. We don’t see any reason to treat your pillion like this because he/she is as vulnerable as you during an accident. So make sure you keep the pillion well kitted out with a good, safe helmet and protective gearing. The same goes for having wet/cold weather clothing available if necessary.

The bike:
All bikes come with adjustable rear suspension. Before going on a ride with a pillion, ensure that you increase the pre-load to compensate for the weight increase over the rear wheel. This will also keep the bike’s steering geometry right by keeping the rear end from bottoming out, apart from keeping a check on the overall ground clearance of the bike. If you are one of those lucky riders to have a bike with adjustable front suspension, then extra preload plus a little more compression damping will help reduce fork dive during hard braking when the extra weight is transferred to the front end. Also let the grab-rail be there. It is fitted there for a reason!
Generally speaking, sports bikes such as the Fireblades or the latest Ninjas are not as comfortable as other bikes. They fail to take a pillion’s needs into account. But still, any bike with pillion foot-pegs and a rear seat will be able to carry a pillion, although not necessarily in a comfortable manner. Put yourself in the pillion’s place and you’ll definitely plan more stops for stretching your legs. If you ride often with a pillion, it’s better to take along the passenger while you are out shopping for a bike so that you both can choose a bike which can keep the pillion happy. Also, if the bike has a more flexible engine, it helps as you don’t have to shift up (or down) too much and this protects the pillion from sudden jerks. Among Indian bikes the best equipped from a pillion perspective are the Enfield Bullets, the Hero Honda Karizma and also the Yamaha Fazer. And almost all Indian bikes come with grabrails fitted as standard.Pillion specific bikes:

                                           

SAFE BRAKING

Safe braking

Tips on how to brake effectively without losing control over your bike


PRACTICE BRAKING UNDER VARIED CONDITIONS
Braking at curves is more critical than on a straight line. Some experts even suggest to avoid braking in corners. Nonetheless you should be prepared for unexpected circumstances. Losing speed before entering a corner is the safest way. If you ever need to brake midcorner, apply the front brake very smoothly while pushing the inner side of the handlebar. Slowly release the lever again as you reach the desired speed. Throughtout the process, you must keep the level of traction available under check. At curves, speeding vehicles can lose grip far more easily. However, a banked corner allows for safer manoeuvres than the one without it. Take care not to apply and release the brakes instantly as the front end will dip and rebound with a shocking force. Practice effective braking on different surfaces ranging from concrete roads to tarmac to gravel as well as wet surfaces. This will also help you get accustomed to your your bike’s behaviour.
On a downhill section, gravity will not forgive a mistake and you may easily lose control here. It’s better to engage a lower gear and maintain a safe speed. Allow engine braking to do the job. Keep the clutch operation subtle whenever shifting gears.Practice braking on gravel as well, for you don’t know when you might end up facing such riding scenarios. Many evasive actions lead us to go off the tarmac. Preferably use the rear brake here with a gentle tap on the front one.Braking becomes easier on uphill roads where gravity works in your favour. Here you can concentrate more on the line you follow and it’s easy to maintain your balance.
Refrain from going hard on the front brake on gravel. A locked front wheel can easily result in loss of traction and your steering ability.
Wet roads mean lesser traction. Don’t go for hard braking unless your bike has a specialised set of tyres. Keep your speed under check and you’ll be safe.
This is one of the worst case scenarios. Oil spill on a road can virtually defy the laws of physics if you ride on it without caution. Simply look ahead to avoid such surfaces. In case you run into this, never ever apply the brakes.
RIDE ON TYRES THAT ARE IN GOOD SHAPE
Tyres and grip play an important role during braking. A good set of tyres will add to your stability. A tyre made of fairly soft rubber compound wears and tears faster but offers very high traction/footing. Similarly, the better the tyre grips, the more effective your stopping competency will be. This is why you need to check your tyres from time to time. In contrast to an easy rider, a harsh or fast rider may have to change tyres more frequently. Note that a groove line running around the middle of a front tyre offers enhanced stopping power without skidding. During the rainys, it is recommended to go for a special set of tyres that have additional anti-skidding grips.
KEEP THE BRAKE SYSTEM UNDER CHECK
While your technique matters a lot, it will go in vain if the brake components of your bike are not in a healthy condition. Remember to check the disc brake oil level from time to time. If it falls below the indicated minimum level, get the fluid changed and refilled with the manufacturer recommended grade. Caution should be taken so that no air bubbles get trapped in the pipe which could dampen braking effect. Check if your rear brake setting feels adequate to your ankle movement. If not, adjust it accordingly. In case you experience a lack of feel from your brakes despite all requisite settings, check the brake shoes and the disc pads. Get them replaced, if required.
SIT TIGHT TO DEAL WITH RETARDING FORCE
Your sitting position largely determines if you can safely reduce speed without losing control. If you need to brake while riding in a straight line, shift back a little and sit securely with a firm grip on the handlebar. In addition, grip the fuel tank with your knees. This way you can tackle the retardation force even under a hard braking screnario. While the rear brake is quite effective at slow speeds, it’s the front brake that works better at higher speeds. Squeeze the front brake lever progressively in conjunction with the rear brake which should be pressed gently to avoid the rear wheel from locking up. Remember to keep the handlebar straight during hard braking.
DON’T GO HARD ON THE REAR BRAKE
Emergencies are followed by panic braking which locks the wheels thus setting you off balance. Remember not to go hard on the rear brake. Practice to gently release and apply brakes successively if the wheels get locked
SYNCHRONISED BRAKING
Progressively applying the front brake with your index and middle fingers will result in effective braking while also allowing a good grip on the handlebar. Follow it by applying the rear brake in sync for added stopping force. Keep your fingers on the clutch lever but don’t apply them while braking and losing speed. As soon as you reach your desired speed, shift gears accordingly so that the engine doesn’t stall.
AVOID ANY MANOEUVRE CALLING FOR A STOPPIE
Without a firm sitting position, emergency braking with the front brake could result in a stoppie. Refrain from shifting too much weight to the front so that the rear wheel remains grounded to aid braking

BASICS OF MOTORCYCLE MAINTENANCE

Nowadays a visit to the service station with your bike is like visiting a doctor – they do not believe you unless you walk in with the same symptom more than twice.


Nowadays a visit to the service station with your bike is like visiting a doctor – they do not believe you unless you walk in with the same symptom more than twice.

                                             

Many riders out there take their bikes apart in order to service them, many do it out of passion, while some do it to avoid a downward spiral into debt. Maintaining a bike may on a few occasions get heavy on the pocket, but nevertheless is an essential part of owning a motorcycle. BI’s Raymond Raj looks into the basics of maintaining a Honda Unicorn.


Give the engine some Lubrication
The phrase “God is in the details” suits the oil-changing process perfectly. Changing your bike's engine oil sounds very simple but even experts goof up sometimes. If you want to keep your engine running well, change the oil often; it is simple – provided you do it right.

The oil drain bolt will be at the bottom or at the side of the engine. Make sure you place a container large enough to hold all the oil below the drain bolt. Draining the oil is best done when the engine is hot, but if it is way too hot you can get a nasty burn, so wait a while and let it cool down a bit. Using a proper size wrench, open the bolt and let the oil flow into the container. Once you have the bolt out, inspect it visually to get rid of any metal particles that are stuck to it. Tilt the bike a little so that every last drop of used oil flows out. The oil filter is to be changed at every alternate oil change, as it filters the oil of any unwanted impurities.

Once the engine is drained refit the drain bolt. Ideally, you should use a torque wrench to do this, but even if you use a correct size wrench, make sure it does not slip. Using a funnel pour in the specified quantity of  new oil through the dipstick opening at the top. The oil level can be checked by using a dipstick; some bikes also have a glass window. The level of the oil should not be more than the specified quantity, closer to the maximum mark on the glass window and the dipstick. Since we were using a Unicorn it requires one litre of oil. When checking the oil level with a dipstick never screw it in, just dip it and remove to check the level. Recap the dip stick and you are done.

CAPTION
1] Unscrewing the oil drain bolt
2] Draining the dirt and engine oil
3] Checking drain bolt for any metal particles stuck to it
4] Refilling with new engine oil of specified quantity

Keep your carbs checked
The thought of overhauling or draining the carburettor can instigate fear in many. To drain and clean the carb, empty the float before you turn it over to avoid the fuel from attacking the diaphragm. Spray the carb with brake cleaner (make sure it is rubber friendly) or with normal air from the compressor. Undo the tops' screw without it slipping and watch out for little O-rings under the tops that help in sucking in air. Check the diaphragm for holes and also make sure the needles are evenly tapered. Do the same for the float chamber screws.

Once this is done, remove the pilot and main jets with a well-fitting screwdriver. These jets are very small and even a little speck of dirt can reduce the jet size. Blow clean them, as well as the emulsion tubes, with aerosol or compressed air. If the jets are very grimy soak them in brake cleaner.

The air mixture screws are tiny and tricky to handle. There is a default factory setting for these which you should return them to while reassembling. Screw it on until it is seated and remember the number of turns as a point of reference for re-fitting. Get the O-rings out too, which are at the end of these screws. Now that all the jets, screws, and O-rings are out you can go at it with an air-dust remover to get rid of any last traces of grime. Do not use pins or wire brushes on the jets.

CAPTION
Carb can be drained by loosening the screw to drain out dirt and fuel

Batteries
With many motorcycle companies opting for self-starters these days, a lot of   emphasis falls on the batteries, which are mostly way too small for the kind of work they are required to do. A battery
will  discharge slowly, one per cent of its charge per
day if it is left alone not doing anything. A battery should be charged till it is gassing freely.
Add distilled water to the battery if the level is low. You will need to unscrew the caps on top and fill the water evenly in all the wells. Keep in mind not to overfill it with water as while charging it will overflow and mix with the acid causing harm to your bike. Plug the charger and connect the terminals with correct polarity being achieved, positive to positive and negative to negative. Interchanging the terminals will result in the draining off of the battery of whatever charge it already possesses. Plug the charger to the battery and charge the battery at one-third its rated capacity in A-h for 5-6 hours for a full charge.
There is a trick to make an almost junk battery that does not hold any charge, work. Add one-fourth of a teaspoon of magnesium sulphate (Epsom salt) to each cell. This works 60-70 per cent of times; it will get you through for the 2-3 months of winter. It won't hurt the bike as the battery is already junk.

CAPTION
1] Connecting the battery with wrong polarity will drain it   2] Battery should be charged with correct polarity  3] Topping up the battery with distilled water

Changing the chain and sprocket
A chain and sprocket comprise the final drive delivering power to the wheel. A shagged chain and a worn-out sprocket will rob you of precious horsepower and fuel.

First you need to know to what extent the chain is worn out. If by pulling the chain on its way out you are able to expose more than half a tooth of the sprocket it is time to change them.

Remove the front sprocket cover and remove the clutch actuating mechanism to gain access to the sprocket nut. Clean and degrease the dirt. Before you loosen the rear sprocket nuts put the bike in gear and ask a friend to hold the brakes. Do not loosen them too much as they will hinder the wheel turning. Now wedge in the lock washer and loosen the front sprocket nut. To remove the chain, visually locate the chain lock and open it. Once the chain is off, remove the rear wheel and the rear sprocket, which is usually bolted to the rear hub.
If the bolts are corroded clean the grime
that you see.

While refitting the new sprocket be sure you bend over the locking tabs if there are any and as for the chain, the closed end of the chain lock should be in the direction of chain motion. When you have everything in place tighten the bolts, and before refitting the front sprocket cover adjust the clutch actuating assembly. Lube the chain and take the bike for a short ride, after which the chain will stretch (all chains tend to). Re-adjust the chain slackness
once back.

Also keep in mind to never over tighten the chain as it will adversely affect the gear box bearing, wheel bearing and also the fuel efficiency. Ideally, there should be 10-15mm slack in the chain when the bike is off the stand and loaded or with the rider seated on it.